I have specific
questions with regard to the use of sprayed cementitious coatings
or boards for structural steel fire protection can you help?
How do we protect deep web beams ?
Fire protection board systems may be applied in a boxed or profiled configuration.
[1] For profiled board applications,
Flexible boards such as those made from mineral wool may require cover strips at all joints.
The use of rigid boards in this situation is generally not practical.
[2] For boxed board applications,
The use of solid or “T-shaped “ noggings will usually be required on all beams with web depths of 533mm or greater. Contact the manufacturer for specific requirements.
Flexible boards may require more internal support and cover strips at joints than rigid boards. Contact the manufacturer for specific requirements.
Rigid boards are more self supporting but may require protection to the web joint or secondary support. Consult the manufacturer for specific requirements.
Fire protection cementitious spray applications will require the use of retention mesh where the web depth between the flanges exceeds 650mm. Consult the manufacturer for fixing details.
Note: mesh retention is also required where flange width exceeds 325mm.
How do we protect beams with multiple web openings?
The section factor of the steel beam is established using the equation 1400/t where t is the thickness (mm) of the lower part of the steel web-post. The thickness of the fire protection system to be applied is then calculated based on the limiting temperature of the beam and a further 20% is added to the thickness.
Unless specific product data exists, protect all edges, dependent on the fire protection period required.
Further guidance is provided in Section 6.1 ASFP publication “Fire protection for structural steel in buildings. 4th Edition”
How do we deal with columns and beams within and passing through compartment walls?
Where a beam is passing through a compartment wall it should be fire protected to the appropriate level up to the wall and a fire seal should be utilised to prevent passage of fire through the compartment where the beam meets the wall. This fire seal should provide the necessary level of fire resistance, including fire integrity and insulation, and should be capable of dealing with any expected differential movement.
Where a beam or column forms part of a fire compartment wall there are two separate issues,
[a] fire protection of the steel
[b] fire separation criteria for the wall.
The criteria for [b]may be the dominant feature, such that additional protection thickness/measures will then be required for the steel work in the region of the wall, in order to deal with the fire integrity and insulation requirement from Approved Document B – Appendix A.
Specifically, under normal circumstances, a maximum 140ºC rise in the average temperature of the surfaces on the non- fire side of the compartment wall will be permitted. This is to be contrasted with keeping steel temperatures below 550ºC or so to maintain the structural load-bearing capability of the steel.
In the case of non load-bearing walls consideration should be given to the deflection of the beam during fire and the effect that this may have on the integrity of the compartment wall.
Guidance on the fire protection of partially exposed steel members can be found in Section 1.63.ASFP publication “Fire protection for structural steel in buildings. 4th Edition”
How do we address the issue of brackets and angles fixed to columns and beams?
Where brackets, angles and other secondary fixings are to be attached to a steel beam, or column, the passage of heat into the structural steel via these fixings must be kept to a minimum. In order to achieve this fire protection of the fixing may be required. Consult the fire protection system manufacturer for specific details.
Where fixings are installed prior to the fire protection:
- Boards can be cut to fit around them.
- In the case of cementitious sprays, the fixings should be masked and then the spray may be applied in the normal way and the masking removed afterwards to reveal the fixings.
If fixings are installed after the fire protection system then areas of fire protection, of a minimum size, can be cut away to allow the fixings to be attached. A patch repair may be required in some circumstances to reinstate the required level of fire resistance.
Contact the fire protection system manufacturer for specific requirements and procedures.
How do we deal with deflection at interfaces of steelwork with non load-bearing walls?
The limits of deflection are described in the guidance provided in Approved Document B – section 8.2.7, in support of the UK Building Regulations
This guidance will limit the steel deflection and allow the partition supplier to provide an interface detail.
What primer systems are compatible with spray applied fire protection?
Gypsum based products are generally less chemically aggressive than those based on cement.
Where cement based products are applied to primed steel, an epoxy type primer will generally be compatible whereas an alkyd based primer will not be compatible.
Cementitious sprays are often applied to bare steel.
It is essential that installers and the designer consult with the cementitious spray manufacturer to confirm the compatibility of any steel priming system.
How do we protect steel beams supporting timber joists or concrete slabs?
Where timber joists are located into the web of a beam the steel beam will usually need protection from fire in order to comply with the requirements of Approved Document B Appendix A. The timber joists which penetrate through the fire protecting layer must be fire stopped with a tested method or appropriately fire tested penetration seal. Consult manufacturer for specific guidance.
In addition, the timber floor will need to be fire resisting to the appropriate level and fire protection to the timber floor and timber joists may be required. The methods used to fix any fire protection system to the timber shall be as tested in a relevant fire test.
The fire protection of concrete slabs will depend on [a] the construction, density, the thickness, the thickness of concrete over reinforcement steel, the fire resistance requirements for the concrete floor slab, and [b] the thermal requirements arising from the location of the slab in the building.
Consult the manufacturer for specific guidance.
Does steelwork (columns, beams, etc) in boundary wall condition require full protection?
The fire resistance requirements of the wall may change according to the requirements of Building Regulations Approved Document B 2006, and particularly where the building wall is less than 1 metre from the boundary of the property.
The requirements for the fire resistance criteria of the boundary wall must be ascertained in order to assess any additional requirements for the structural steel associated with the boundary wall.
Consult the manufacturer for specific guidance
To access these go to ASFP Publications
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